Working Principle of Fully Automatic Capsule Machine

The working principle of the fully automatic capsule machine is mainly based on precise mechanical transmission and automatic control technology, involving multiple steps to ensure efficient and hygienic production of medicines. ‌

The main components of the fully automatic capsule machine include the powder hopper, capsule tray, mechanical transmission system, electronic control system, etc. The powder hopper is used to store the powder, and the capsule tray is used to load the capsule. The mechanical transmission system, composed of gears, chains, etc., is responsible for conveying the powder and capsule to the designated location. The electronic control system controls the operation of the entire machine, including feeding, filling, packaging and other steps. ‌

During the operation, first, the operator places the capsule cap and capsule shell in the feed tray respectively. The feed tray usually has an automatic feeding device that can continuously feed capsules to the capsule machine. The capsule machine separates the capsule cap and capsule shell through a mechanical device and opens them separately so that the material to be filled can enter the capsule. After filling, the capsule machine automatically recloses the capsule cap and capsule shell, usually by mechanical means or vacuum force, to ensure that the contents of the capsule are sealed. The closed capsule is discharged from the capsule machine through an output device and is usually handled in the subsequent packaging and labeling process.

The working principle of the fully automatic capsule filling machine involves more mechanical and automatic device operations. The capsule is placed in the power transmission system, and the two semicircles are separated and fixed on two turntables. The filling mechanism loads the pre-prepared medicine into the filling slot and presses the medicine into the capsule by rotating the filling head. After filling, the other semicircle of the capsule is added back to make the capsule complete. The capsule is transported vertically to the next position by a conveyor belt, and the other side is sealed at the same time to completely close the capsule. Finally, after quality inspection, the capsule is stored in the final container, such as a plastic bag or a plastic bottle, ready for sale and use.

The principle of the fully automatic capsule filling machine also includes steps such as automatic filling, automatic sealing, automatic sorting and automatic cleaning. The machine is controlled by a computer, and the filling speed and filling amount are strictly controlled to ensure the quality and accuracy of the filling. The sealing process requires strict control of temperature and time to ensure the firmness and tightness of the seal. The machine can also classify the filled capsule bottles according to different doses and sizes for subsequent packaging and storage. The regular cleaning process requires strict control of time and temperature to ensure the cleaning effect and durability of the machine.